The Manual Lifting Risk Assessment is a crucial workplace safety document required under German occupational health and safety legislation. It should be conducted whenever workers engage in manual handling operations that may pose risks to their health and safety. The assessment must comply with the LasthandhabV (Manual Handling Ordinance) and related DGUV guidelines, which implement EU Directive 90/269/EEC into German law. This document is essential for identifying, evaluating, and controlling risks associated with manual handling tasks, and should be updated regularly or when significant changes occur in the workplace. It contains detailed analysis of task characteristics, load properties, environmental factors, and worker capabilities, along with specific recommendations for risk control measures.
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1. Assessment Information: Basic details including date, assessor name, location, and department being assessed
2. Task Description: Detailed description of the manual handling operation, including frequency, duration, and purpose
3. Load Characteristics: Information about weight, size, grip conditions, and stability of loads being handled
4. Environmental Factors: Assessment of workplace conditions including space constraints, floor conditions, lighting, and temperature
5. Individual Factors: Consideration of worker characteristics, training levels, and any special requirements
6. Risk Factors Evaluation: Systematic assessment of identified risks using standard evaluation criteria
7. Current Control Measures: Documentation of existing safety measures and procedures
8. Risk Rating: Overall risk level determination based on assessment findings
9. Recommended Control Measures: Specific actions required to reduce identified risks
10. Action Plan: Timeline and responsibilities for implementing recommended controls
1. Equipment Assessment: Detailed evaluation of any mechanical aids or equipment used in the lifting operation - include when mechanical assistance is part of the process
2. Team Lifting Procedures: Specific procedures and coordination requirements for multi-person lifting tasks - include when team lifting is required
3. Special Population Considerations: Additional assessment factors for vulnerable workers or specific groups - include when workplace has diverse workforce requirements
4. Cost-Benefit Analysis: Economic evaluation of proposed control measures - include when significant investments in controls are recommended
5. Training Requirements: Detailed training needs assessment and recommendations - include when new procedures or equipment are being introduced
1. Appendix A: Risk Assessment Matrix: Standard risk evaluation matrix used for assessment
2. Appendix B: Load Weight Charts: Reference tables for acceptable weight limits under different conditions
3. Appendix C: Assessment Checklist: Detailed checklist used during the assessment process
4. Appendix D: Photo Documentation: Photographs of workplace, tasks, and specific risk factors identified
5. Appendix E: Technical Data: Relevant technical specifications for any equipment or aids used
6. Appendix F: Reference Standards: Applicable German and EU standards and guidelines referenced in the assessment
7. Appendix G: Employee Feedback Forms: Records of worker consultation and feedback during assessment
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